Cold Chain and Hot Chain: What’s the Difference Between These Concepts?

By
 
Alexis Castaldo
 
on
 
June 28, 2024

The cold chain is a principle of food preservation designed to maintain the quality of prepared meals until their distribution. Pre-prepared meals in central kitchens and distributed to collective catering are at risk of microbial contamination from post-cooking to consumption. To mitigate this, strict regulations govern this method. But what exactly is the cold chain? How is it implemented? And what distinguishes the cold chain from the hot chain? Let's explore in this article.

What is the Cold Chain?

The cold chain involves producing food in one location and consuming it in another. This process requires delivery between these locations at a temperature below 3°C. In collective catering, the HACCP method must be strictly applied to ensure food safety. Central kitchens often favour the cold chain method.

This method preserves food quality and safety through several key steps:

  • Preparation of dishes in a central kitchen, followed by rapid cooling
  • Storage at an appropriate temperature
  • Refrigerated transport in refrigerated or insulated vehicles
  • Quick reheating before consumption

There are two scenarios based on the type of products:

Scenario 1: For products to be consumed cold, like grated carrots or sliced ham.

  • These products are initially produced cold and stored in cold rooms at temperatures below 3°C. Transport occurs in refrigerated trucks or insulated containers at temperatures between 0°C and 3°C. Upon arrival, they are kept in cold storage below 3°C until served cold.

Scenario 2: For products intended to be consumed hot, such as dauphinoise potatoes.

  • These products must be cooked to a final temperature above 63°C and then rapidly cooled in a blast chiller, reducing the temperature from over 63°C to a maximum of 10°C within two hours. They are then stored in a cold room below 3°C.

Reheating in the Cold Chain: What Protocol Should Be Followed?

Upon receiving products at the satellite site, it is crucial to verify compliance by recording several details, including:

  • Product name
  • Quantity
  • Temperature
  • Reception time

Next, store the products at a temperature below 3°C. The HACCP reheating process must be carried out promptly. This step involves noting the product name, starting time and temperature, and ending time and temperature. Also, record the service temperatures for both cold and hot products.

Positive and Negative Cold Chain: What's the Difference?

Positive Cold Chain extends the shelf life of foods by up to three days. Negative Cold Chain involves freezing, allowing prepared foods to be preserved for several months.

Cold Chain Regulations: What Are They?

The cold chain requires precise rules and suitable equipment such as vacuum-sealed containers, insulated boxes, and gastronorm containers, all meeting European standards. The HACCP method mandates temperature intervals to ensure sanitary safety because there's a high risk of microbial growth between 63°C and 10°C. Most pathogenic bacteria cannot survive above 63°C or below 10°C. Hence, food should not be stored between these temperatures for extended periods. Slow cooling increases contamination risk, while rapid cooling preserves the food's sensory qualities.

The decree of 21 December 2009 regulates the cold chain process and its requirements. For more details, please refer to the official document here.

Food Preservation Duration in Collective Catering: What Does the Regulation Say?

In collective catering, laws strictly regulate the preservation duration of foods. These rules detail the shelf life of pre-prepared meals and the mandatory labelling, including the use-by date.

What is the Hot Chain?

The hot chain is another food preservation method, maintaining food temperatures above 63°C from post-cooking to delivery. From production to consumption, including storage and transport, the temperature remains consistent, preventing bacterial contamination. Short-duration refrigerated transport is necessary to maintain this temperature. The hot chain is often used in retirement homes or for home delivery services. Central kitchens may use this method when delivering to nearby satellite kitchens, such as in schools.

Hot Chain Regulations: Is the Law the Same?

Both cold and hot chains are governed by the decree of 21 December 2009, which sets the minimum temperature for hot chain meals in collective catering at 63°C. Only vehicles with insulated containers can transport these meals, ensuring temperatures remain above 63°C, in line with decree No. 2007-1791.

HACCP Records for Cold and Hot Chain: What to Track?

For both cold and hot chains in collective catering, operators must record and log specific data:

  • Final preparation temperatures of cooked and cold preparations
  • Cooling temperatures of each item, noting product name, time, and temperatures during cooling and at the end
  • Transport details: product name, temperature, quantity, and departure time; upon arrival, record the same details
  • Delivery documentation should include the origin of meats and allergens information

By following these detailed protocols and regulations, the cold and hot chains ensure the safety and quality of food from preparation to consumption.