Understanding and Implementing HACCP Principles in Refrigerated Transport

By
 
Alexis Castaldo
 
on
 
May 23, 2024

In today's discerning market, consumer emphasis on product safety has reached new heights. Consequently, implementing robust measures to identify and manage food contamination prevention has become paramount. Discover the Hazard Analysis Critical Control Point (HACCP) method—the foundation for safeguarding food safety across various sectors, including refrigerated transport. 

What does HACCP stand for? 

HACCP, short for Hazard Analysis Critical Control Point, is a key part of global food sanitation standards. Initially developed by NASA to ensure food integrity for astronauts, HACCP has since evolved into a standard for managing nutritional safety risks in all food production settings.

European Regulation for HACCP standard 

HACCP standards apply to all types of food businesses in different forms, serving as a guide rather than a universal regulation. However, it is strongly suggested to carefully follow HACCP instructions and implement measures adapted to their specific needs, to achieve the highest quality.

In France, for instance, specific hygiene regulations govern the food industry. According to guidelines, restaurant owners must appoint a HACCP-trained individual and develop their own HACCP strategy. Plus, they must strictly follow HACCP principles.

Similarly, the UK mandates compliance with HACCP principles for food businesses. The government website states, “If you run a food business, you must have a plan based on the Hazard Analysis and Critical Control Point (HACCP) principles.” This involves identifying hazards, establishing critical control points, defining clear limits, monitoring closely, carrying out prompt corrective action and validation, and keeping thorough records. 

The HACCP Method for Food Safety

At its core, the HACCP method serves as a guardian of consumer well-being by upholding food hygiene standards. It sets out detailed procedures for identifying and managing food hygiene risks, which can be adjusted to suit individual requirements and activities, such as self-monitoring or critical control points.

What is the HACCP method?

The HACCP method was introduced to ensure food safety. It is a way of protecting consumers by maintaining the hygiene of the foodstuffs distributed. This encompasses all structures whose activities involve working with, processing or distributing products used in catering, ensuring safe products by preventing, eliminating or reducing chemical and physical hazards. 

It sets out detailed procedures for identifying and managing food hygiene risks, which can be adjusted to individual needs and activities, such as self-monitoring or critical control points.

Unveiling the HACCP's 7 Principles

To function effectively, the HACCP method operates on seven fundamental principles aimed at rapidly identifying potential contamination points:

The 7 hazard analysis critical control point principles are as follows:

  1. Hazard analysis
  2. Critical control point identification (CCPs)
  3. Critical limit determination for each CCP
  4. Monitoring system establishment
  5. Determination of corrective action 
  6. Verification of HACCP system efficacy
  7. Record creation and implementation of the above principles 

How does HACCP work in food production?

Conducting the perfect hazard analysis can present many challenges. Yet, it is important to handle these obstacles with precision for a high quality outcome for the customers. Continuous monitoring, documentation, and the meticulous enforcement of standards within your team are vital. 

On top of that, maintaining supplier adherence to HACCP standards requires vigilance, which is not always easy. As we strive for excellence, we must remain mindful of external factors beyond our immediate control, fostering collaborative relationships throughout the food production chain.

How to apply the HACCP method: 12 phases to follow

Integrating the perfect Hazard Analysis Critical Control Point method necessitates adherence to a comprehensive 12-phase process, applicable across all food-related domains, including refrigerated transport:

  1. Team HACCP training
  2. Tracing the scope of specific products
  3. Hygiene product identification
  4. Detailed usage description
  5. Food production process mapping
  6. Hazard assessment
  7. Critical control point determination
  8. Critical threshold establishment
  9. Design a robust system and monitoring mechanism 
  10. Formulation of good corrective practice 
  11. Summary register compilation
  12. Final checks and hygiene audit execution

Upholding impeccable hygiene standards is paramount for ensuring product safety. From equipment maintenance to staff training, method transparency, meticulous raw material scrutiny, and premise cleanliness, attention to these twelve key elements encourages consumer trust and regulatory compliance.

HACCP: 5 food hygiene rules to follow

Hygiene is essential in guaranteeing the safety of distributed foodstuff. As a professional, compliance to the HACCP standards ensures the delivery of impeccable products to customers. To achieve this, there are 5 essential elements that you should bear in mind and to which you should pay close attention:

  1. Your equipment: Disinfect it daily and store it carefully to keep it clean. Don't forget to check your refrigerated lorries and maintain them regularly in line with standards.
  2. Your staff: Ensure that your employees receive training in hygiene standards. For example, they should keep their hands clean by washing them regularly. They must also wear the correct clothing for handling the products to be delivered in refrigerated vehicles. Examples include gloves, protective gloves, etc.
  3. Your methods: Use well-defined techniques and remember to be transparent about them. This applies at every stage: hygiene checks, loading, storage, delivery, waste management, etc. This will greatly reassure your customers. 
  4. The raw materials you use: Always carry out meticulous checks on foodstuffs, their source, tracking, conservation, etc. You can even check with your suppliers.
  5. Your premises: Ensure that you use vehicles that are healthy and, if possible, easy to maintain. Everything must be spotless, both inside and outside your refrigerated lorries. Clean the premises frequently and think about ventilation and filtration.

HACCP Certification

Attaining HACCP certification signifies a permanent commitment to food safety excellence, instilling confidence in stakeholders and regulatory bodies alike. Through rigorous training and certification processes, establishments reinforce their reputation as providers of quality products, supported by robust safety protocols.

The Lifespan of HACCP Certification

While HACCP certification itself remains perpetual, periodic renewal every two to three years is recommended. This ensures constant proficiency and keeps establishments informed of evolving standards, with team-wide participation fostering a culture of ongoing excellence.

HACCP guide to the process

To finally put the HACCP method into practice, the procedure is quite simple. Register on the myHACCP account, complete the process —  you can leave the form and come back to it at any time — and download the food safety management system documents for your records.  

Elevating Cold Chain Integrity

Beyond its role in addressing food safety risks, the Hazard Analysis Critical Control Point method serves as a backbone in preserving the cold chain integrity across the supply chain. However, complementing HACCP with additional measures is crucial for optimal cold chain management, ensuring product integrity from production to delivery.

Conclusion

Mastering the HACCP method is not just a regulatory obligation, it's a cornerstone of food safety excellence. By embracing its principles and adhering to rigorous standards, establishments can safeguard consumer trust, regulatory compliance, and the integrity of the cold chain, ensuring the delivery of safe and impeccable products.

Although this method establishes the processes to be adopted to be preventive and reactive, other actions must also be put in place to ensure this cold chain. What are they? Learn more on how to ensure the cold chain under the best possible conditions in this guide.